Job Description:

Purpose/Key Objectives of the Job:

Maintenance:

- Overall responsibility for maintenance of present & new machines/equipment for Gwalior Powder Site

- Develop & Implement new process to reduce down time implementing various concept of maintenance like preventive and predictive maintenance

- Develop, monitor and analysis of department KPI's.

- Indigenization of imported machinery spare parts to reduce the cost and delivery time without affecting quality of spares.

- Up gradation and modification of machines, process and other related system.

- Develop and implement the department strategy to reduce the maintenance cost, downtime.

- Identify the training need through skill matrix mapping and ensure all critical training are provided.

- Define, prepare, lead execute, and monitor the progress of projects to ensure they are implemented on time, within budget, as per quality objectives, and in accordance with HSE&S and operations guidelines.

- Liasoning with government authority like electrical inspectorate, BESCOM, weights and measure for compliance

- Contractor Management

HSE:

- Contribute to BBS program at site

- PTW compliance in coordination with HSE&S department

- Working together with HSE&S department to integrate safety into business process and develop leadership culture in Process Safety Management. This will be done by :

1 Identify risks associated to equipment/facilities in place.

2 Plan for mitigation to eliminate the risks.

3 Develop program to train respective employees on equipment operation.

4 Develop critical process to be complied in operating certain equipment, and manage to communicate it to respective employees.

5 Promote safe work activities in compliance to HSE&S standards and regulations.

- Ensure the implementation of MOC/RA/Hazard study/AIG/PSM

- Ensure time to time audits and rectification of HSE related concerns

- Ensure the SAQ element 2.3, 6.1,6.2, 6.3 are in or above reference level

- Environmental conservation support to HSE department

CAPEX:

- Coordination with production, QC, Technical on capex requirement

- Develop a capital budget

- Design, costing, sourcing, installation, commissioning of various equipment, facilities

- Fill the AR form and submit for approval

- Cost monitoring

- Support to rest of the site in India on capex

Others:

- Energy management to reduce the carbon foot print by sourcing power from renewable energy, energy saving program

- Develop vendor/supplier/contractor/consultant and liaise with external OEM authorized agencies for rendering services at the right time with quality.

- Analysis of various cost pertaining to spares, breakdowns & working on process improvement.

- Work on reduction on energy consumption & improvement on energy efficiency

- Guiding the team through the new challenges & initiatives and develop a culture of continuous improvement

- Part of MOC team AkzoNobel to suggest the core committee on MOC changes

- Compliance in all operation standard and regulatory requirements in every activity within engineering unit.

1. Promote and ensure every activity is in compliance to operation standards, company directives and regulations.

2. Position in the organization

Responsibilities:

- Coordinate with various Production teams, Purchase, Distribution, Finance & HR teams.

- Ensure maximum availability of equipment for production

- Hazard study leader

- PSM expert pool member

- Paints and coatings capex management

- Implementation of maintenance strategy in engg department

- New machinery planning, erection & commissioning.

- New initiatives with regards to Carbon footprint, reduction on energy consumption.

- Ensure that site meets AN HSE Standards and Directives.

- Participate and represent Site in external and internal networks Compliance - Statutory matters for Gwalior Powder Site.

Level of Autonomy:

What decisions may the job holder make without first seeking approval from higher manager/supervisor?

- Vendor selection and management

- Developing maintenance strategy, building KPI's, Analysis of KPI's

- Spares Management

- Developing procedures for department including safety procedures

- Engineering department contractor management

- Permit to work

- Project scheduling and management

- Implementation of safety system

Examples:

- Please give two examples of the typical challenges or problems the job holder faces in their daily work and what they must do to overcome them.

- Compliance of P.M in powder due to production pressure and no spare capacity- dialogue with production team

Job Requirements:

- 5+ years experience in Engineering/Project/Maintenance profile.

- Good Technical Knowledge & interpersonal relationships.

- Good Industrial relations and labor legislation knowledge.