Job Description:
Key missions of the position:
- Ensure adherence to product, process, and customer quality requirements.
- Drive resolution of internal and customer quality issues through structured RCA.
- Strengthen process quality systems (PFMEA, Control Plan, WI adherence).
- Ensure smooth execution of inspection, testing, and PDI processes.
- Support improvement of manufacturing quality and reduction of defects.
Measurement:
- Q: Process quality, customer complaints, and product conformity.
- C: Rework, rejection, and non-quality cost.
- D: Issue resolution time, production flow, and complaint closure.
- Internal defect rate and rework levels.
- Customer complaints and closure effectiveness.
- PDI clearance and first-time-right performance.
- Audit compliance (process, product, and system audits).
- RCA effectiveness and recurrence reduction.
- Quality wall clearance adherence.
Main responsibilities:
1. Manufacturing Quality Control & Process Discipline:
- Ensure adherence to design standards, PFMEA, control plans, and work instructions across production.
- Supervise quality execution at shop-floor level including assembly, testing, and inspection activities.
- Ensure process discipline and compliance in daily manufacturing operations.
- Support implementation of ECO / DRC changes and process updates.
2. Customer Quality & Issue Management:
- Coordinate resolution of customer complaints through structured QRQC and RCA methods.
- Act as interface for customer quality concerns and ensure timely escalation and closure.
- Support field failure analysis and preparation of reports (8D / PDCA / FAR).
- Monitor and track field issues (0 km, warranty returns) and ensure closure.
3. Non-Conformance & Corrective Actions:
- Ensure identification, containment, and disposition of internal quality issues.
- Drive structured problem-solving and corrective action implementation.
- Track recurring issues and support preventive action implementation.
- Ensure closure of quality issues within defined timelines.
4. Inspection, Testing & Validation:
- Ensure preparation and execution of inspection and testing plans for production.
- Support FAI activities (internal and customer) and track closure of open points.
- Validate product compliance before release (PDI and FG clearance).
- Ensure documentation traceability and inspection accuracy.
5. Quality Systems & Compliance:
- Ensure compliance with WMS, IMS, IRIS, and quality standards across operations.
- Support audits (internal, external, customer) and ensure readiness.
- Maintain discipline in quality documentation and reporting systems.
- Monitor adherence to quality procedures and standards.
6. Cross-Functional Coordination:
- Coordinate with Production, SCM, engineering, and customer teams for issue resolution.
- Support production continuity by minimizing quality-related disruptions.
- Participate in cross-functional reviews and improvement initiatives.
- Ensure alignment between quality requirements and operational execution.
7. Performance Monitoring & Reporting:
- Track quality KPIs and support performance review mechanisms.
- Analyze defect trends, complaints, and process issues.
- Provide inputs for improvement actions and corrective measures.
- Ensure visibility and reporting of quality metrics.
8. Authority & Quality Control:
- Exercise authority to stop production in case of quality or safety risks.
- Ensure non-conforming products are not passed to next stages.
- Support decision-making in quality-related escalations.
Required Candidate Profile:
Education/Training:
- Bachelors Degree in Mechanical Engineering.
Professional Experience:
- 6-9 years of experience in manufacturing / process / customer quality.
- Experience in handling customer complaints, audits, and process quality.
Key Competences:
- Manufacturing / Operation Quality Governance: 3.
- Quality Systems & Audits: 4.
- Quality Tools & Process Excellence: 4.
- Customer Complaint & Escalation Management: 3.
- People / Stakeholders Management: 3.
- Conflict / Crisis Management: 3.
Languages:
- English.
- Hindi.
Behavioral Skills:
- Demonstrates ownership in managing process and customer quality issues.
- Proactive in identifying and resolving process deviations.
- Strong coordination and communication across teams and customers.
- Maintains disciplined and structured approach to quality execution.
- Ability to manage multiple priorities in a dynamic shop-floor environment.
- Focus on continuous improvement and operational excellence.
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