Posted by
Posted in
SCM & Operations
Job Code
1738508

We are looking for a senior manufacturing leader to provide strategic and operational leadership for an integrated steel manufacturing operation. The role will be responsible for plant operations, large-scale projects, commissioning, maintenance, production performance, plant availability, manpower leadership, cost management and continuous improvement. The incumbent will work closely with the Managing Director / senior leadership team and lead cross-functional teams across manufacturing and project environments.
Key Responsibilities:
- Provide overall leadership for plant operations, production, maintenance and project execution.
- Drive the complete lifecycle of greenfield and brownfield projects from conceptualisation, technology evaluation and project planning through erection, commissioning and stabilisation.
- Lead major steel plant facilities including blast furnace, DRI, coke oven, sinter/pellet, steel melting shop, rolling mills, oxygen plant and associated utilities, as applicable.
- Ensure plant availability, production targets, quality, reliability and operational efficiency across manufacturing units.
- Lead mechanical maintenance strategy covering manpower, equipment reliability, spares, preventive maintenance, breakdown reduction and structural safety.
- Drive debottlenecking, capacity enhancement, process improvement and reduction of downtime.
- Oversee project monitoring, equipment inspection, vendor coordination, erection and commissioning activities.
- Evaluate technology, equipment and plant machinery; support vendor finalisation, procurement and technical negotiations.
- Manage CAPEX and OPEX planning, project budgets and execution within approved timelines and cost parameters.
- Build and lead high-performing technical, maintenance, production and project teams; develop organisational capability and technical skills.
- Coordinate with internal stakeholders, external vendors, technology suppliers, consultants, government authorities and other external stakeholders.
- Drive TPM, OEE, continuous improvement, standardisation of spares and consumables, and reliability initiatives.
- Support SAP/ERP-enabled maintenance and operational processes and ensure disciplined data-driven plant management.
- Ensure compliance with applicable legal, regulatory, environmental and safety requirements in project and plant activities.
- Provide regular operational, project and performance updates to the Managing Director / senior management.
Core Functional Expertise:
- Integrated steel plant operations and maintenance
- Blast Furnace, DRI, Pellet/Sinter, Coke Oven and Steel Melting Shop
- Hot Rolling / Cold Rolling / Wire Rod / Bar Mill operations
- ERW pipe and tube manufacturing
- Greenfield and brownfield project execution
- Erection, commissioning and plant stabilisation
- Mechanical maintenance and equipment reliability
- CAPEX / OPEX planning and project cost control
- Plant debottlenecking and capacity enhancement
- TPM / OEE / reliability improvement
- Vendor, technology supplier and stakeholder management
- Manpower planning, team leadership and capability development
Candidate Profile:
- 20 - 30+ years of experience in steel manufacturing, integrated steel plants, heavy engineering or closely related industrial manufacturing environments.
- Strong track record in senior plant leadership, preferably with experience as Plant Head, VP/GM - Operations, Projects, Maintenance or equivalent.
- Demonstrated experience handling large-scale greenfield and/or brownfield projects, including erection and commissioning.
- Strong technical understanding of steel plant equipment, rolling mills, mechanical systems and plant maintenance.
- Experience managing large teams and multiple manufacturing units / facilities.
- Strong commercial understanding of CAPEX, OPEX, budgets, procurement and vendor management.
- Proven ability to improve plant availability, productivity, reliability and operational efficiency.
- Engineering qualification preferred, particularly Mechanical / Industrial Engineering. Management qualification is an asset.
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Posted by
Posted in
SCM & Operations
Job Code
1738508