1. Production Management

- Lead and manage end-to-end production activities for Bias and TBR tyre lines.

- Ensure production targets (volume, quality, cost, delivery) are met or exceeded.

- Monitor daily, weekly, and monthly production metrics and take corrective actions where required.

- Coordinate with planning and inventory teams to ensure smooth raw material and component availability.

2. Operational Efficiency & Process Improvement

- Identify and implement continuous improvement (CI) initiatives - Lean, Six Sigma, TPM, etc.

- Improve machine utilization, reduce cycle time, and increase overall equipment effectiveness (OEE).

- Minimize waste and ensure efficient resource utilization (manpower, energy, materials).

3. Quality Assurance

- Collaborate with the QA/QC team to ensure consistent quality output and compliance with specifications.

- Drive root cause analysis (RCA) and corrective/preventive actions for quality issues.

- Ensure compliance with ISO/IATF 16949, BIS, DOT, ECE, and other applicable standards.

4. People Management

- Lead, mentor, and motivate production teams to enhance skills and productivity.

- Foster a culture of accountability, safety, and continuous learning.

- Evaluate and manage workforce requirements; coordinate training and skill development.

5. Safety, Health, and Environment (SHE)

- Ensure strict adherence to all safety and environmental regulations.

- Conduct regular safety audits and drive initiatives to create a zero-incident culture.

- Promote 5S and good housekeeping practices on the shop floor.

6. Cross-Functional Coordination

- Work closely with maintenance, quality, R&D, HR, and supply chain departments.

- Participate in new product development (NPD) trials and industrialization.

Key Requirements:

Education:

- B.Tech / B.E. in Mechanical, Production, Rubber Technology, or related field.

- Additional certifications in Lean, Six Sigma, or TPM preferred.

Experience:

- 15+ years of experience in tyre manufacturing, with at least 5 years in a leadership role.

In-depth knowledge of Bias and TBR tyre production processes including:

- Mixing

- Component preparation

- Building (manual/automatic)

- Curing

- Inspection and finishing

Skills & Competencies:

- Strong leadership and team management skills.

- Data-driven decision-making and analytical ability.

- Expertise in production planning tools and ERP systems (e.g., SAP).

- Excellent communication, problem-solving, and project management skills.

- Hands-on experience with automation and Industry 4.0 tools is a plus.

Key Performance Indicators (KPIs):

- Production Output vs Target

- OEE (Overall Equipment Effectiveness)

- Yield and Scrap Rate

- Manpower Productivity

- Customer Complaint Reduction

- Safety Incident Rate

- Cost per Tyre