- Ensure sub-assembly process establishment at supplier ends for new sub-assemblies, with systems, displays of IPO, SOP, Q alerts, Pokayoke check sheets

CBU / CKD / PLP process readiness:

- Define packing configuration for new models introduced in export market.

- Define container layout for CBU/CKD/PLP despatches.

- Coordinate with suppliers for new packing material development.

Process Optimization:

- Analyze and refine manufacturing processes to meet optimal cost and quality benchmarks, including process engineering, tooling procurement. Lead ECRS activities.

Equipment Development:

- Design new machinery and upgrade existing equipment to improve production capabilities, and meet new model requirements.

Cost Management Initiatives:

- Conceptualize and lead projects focused on reducing operational costs.

Additional Responsibilities:

Team Management/Documentation:

- Supervise and mentor a team, providing guidance and support to ensure successful project execution. Ensure documentation readiness (TD, BOM, IPO, etc.)

Collaboration:

- Work with cross-functional teams to improve production processes, ensure compliance with safety and quality standards, and implement continuous improvement initiatives.

Project Management:

- Proven track record of managing large projects (Material handling automation, MES, PokaYoke, etc. )from inception to completion, ensuring timely and within-budget delivery.

Technical/ Functional:

- New product development knowledge

- APQP/DFA/DFM/DFMEA/PFMEA

- Ability to plan equipment and processes for New products

- Understanding of Machine balance / Operator balance

- Lean concepts like VSM / Strategic layout planning / MES / IOT and IOT and digitisation

- Engine/Vehicle/Machine shop /Paint shop /Press fabrication - in at least one of these must possess a high competency

- Problem solving approach 8D / Six Sigma / SPC / DOE etc

- Ability to plan Automation/Semi-automatic and have experience in handling material handling

- Good knowledge of Product or part where he has experience

- Engineering drawing study and interpretation

- Fixture/Gauge design and proving methodology

- Basic Vehicle manufacturing process & functional knowledge

- Process & facility planning for vehicle assembly, CKD, SKD etc.

- Basic automation and interlocks for automated cells

- Basic pneumatic, hydraulic and PLC systems functioning and error proofing

- Knowledge of industry trends in automation and error proofing

- Basic knowledge of Paint & fabrication processes

- Material handling- trolley, bins, stand, karakuri

- Basic quality system; inward system, in process inspection, final inspection, RM checking, WPR, CMM, 3d Scanning, spread sheet. 20 Basic quality systems.

I- so 9001, QS- certification. Requirements and knowledge of audits

- Identification Marking system- punching, dot matrix, laser etching

Please send your CV with below details if this suits your requirement:

1. Current Salary ( Fix + Variable)

2. Expected CTC :

3. Current Employer ( if working)

4. Current Location

5. Notice Period ( if working)

6. Ok for Work from Office from Pune office-

7. Total years of experience in Manufacturing Engineering Vehicle assembly - in years

8. Aggregate % in Btech

10. 12th and Bachelors passing Year -