Lucas TVS - Methods Manager - Manufacturing Engineering

Role: Methods Manager

Company: Lucas TVS

Experience: 15 - 24 years

Location: Chennai

Industry: Auto Electrical / Manufacturing

Job Description:

About the Role:

Lucas TVS is seeking an experienced Methods / Manufacturing Engineering Leader to drive process optimisation, new product introduction, and continuous improvement across production lines. This is a leadership role responsible for improving productivity, quality, and operational efficiency.

Key Responsibilities:

- Lead methods engineering activities across multiple manufacturing processes.

- Set up, stabilise, and optimise processes for new and existing product lines.

- Drive continuous improvement in cycle time, consumables, process capability, and cost.

- Lead troubleshooting and process enhancements across production operations.

- Conduct trials, validate processes, and ensure readiness for mass production.

- Collaborate with design, production, quality, and customer teams for process alignment.

- Review PFMEA, PPAP, and ensure process documentation is complete and compliant.

- Guide tool/fixture design requirements and coordinate with internal teams.

- Manage and mentor a team of ~10 engineers and drive operational excellence.

Candidate Profile:

- 15-24 years of experience in Methods / Manufacturing / Process Engineering.

- Leadership experience in an auto or auto-electrical manufacturing setup.

- Strong knowledge of process validation, PFMEA, PPAP, and line optimisation.

- Excellent problem-solving and stakeholder management skills.

- Ability to lead shop-floor teams and drive performance improvements.