About the Role:

We are seeking an expert and technically proficient Foundry Head to lead the end-to-end operations of our state-of-the-art iron and steel foundry located in Hyderabad. This facility operates with a 15,000 TPA capacity and uses the Furan Sand Process, incorporating Fast Loop Line and Large Hand Moulding systems for both iron and steel castings.

The role demands strong leadership, in-depth technical know-how, and strategic insight to drive operational excellence, cost control, and customer satisfaction. The successful candidate must bring extensive experience in managing high-volume, precision casting production and be capable of leading a large workforce while ensuring the highest standards of quality and safety.

Key Responsibilities:

Foundry Operations Management:

- Lead and manage complete foundry operations, including production, quality, maintenance, and engineering.

- Oversee Fast Loop Line and large hand moulding lines for producing castings above 200 kg weight for precision engineering applications.

Team Leadership:

- Provide strategic leadership to a workforce of approximately 1250 personnel.

- Lead a multidisciplinary team with direct reports from Production, Quality, Maintenance, Supply Chain, and Engineering departments.

Profitability & Cost Control:

- Ensure profitability of operations through cost-effective practices, efficient manpower planning, and budget control.

- Continuously monitor and optimize resource utilization, energy consumption, and material efficiency.

Technology & Process Improvement:

- Drive continuous improvement initiatives across the foundry, including automation, process optimization, and quality enhancement.

- Stay abreast of latest foundry technologies, equipment, and global best practices and assess their relevance for the organization.

Business & Market Development:

- Maintain strong relationships with existing and prospective customers in the Indian casting market.

- Develop market intelligence and contribute to business growth through customer engagement and product development.

Supplier & Capital Equipment Management:

- Manage relationships with key suppliers and contractors for raw materials, consumables, and services.

- Identify, evaluate, and recommend capital equipment required for modernization or capacity expansion.

Quality & Compliance:

- Ensure compliance with all regulatory, environmental, health and safety standards.

- Implement systems to achieve and sustain highest product quality standards.

Required Qualifications & Experience:

- Experience: Minimum 20+ years in managing large-scale foundries producing iron and/or steel castings.

- Mandatory experience with Furan / Alpha Set / Pep Set sand moulding processes.

- Proven track record in producing precision engineering castings (200 kg and above).

- Technical Expertise: In-depth knowledge of foundry operations, metallurgy, pattern making, heat treatment, and machining processes.

- Leadership: Demonstrated capability in leading large teams and managing foundry operations independently.

- Industry Network: Strong network of customers and suppliers in the Indian foundry and engineering industry.

- Education: Degree/Diploma in Metallurgy, Mechanical Engineering, or Foundry Technology preferred.

Personal Attributes:

- Strategic thinker with strong operational and technical acumen

- Strong communication, people management, and decision-making skills

- High levels of integrity, accountability, and result orientation

- Passionate about technology, quality, and continuous improvement