
Key Roles & Responsibilities:
1. Equipment Maintenance:
- Carry out preventive, predictive, and breakdown maintenance of solar module manufacturing equipment.
- Maintain and troubleshoot equipment such as cell stringer, layup machines, bussing machines, EL testing machines, laminators, framing machines, junction box fixing machines, Hi-Pot testing equipment, flash testers, inspection equipment, and conveyors.
- Ensure minimum machine downtime and maximum equipment availability.
- Identify recurring equipment failures and implement corrective actions.
2. Electrical & Automation Maintenance:
- Troubleshoot electrical panels, sensors, motors, VFDs, PLCs, relays, contactors, and control systems.
- Diagnose PLC and HMI-related issues.
- Handle pneumatic and electro-pneumatic systems.
- Monitor machine parameters and identify abnormal conditions.
- Coordinate with OEM or service engineers for complex equipment issues.
3. Preventive Maintenance:
- Prepare and execute daily, weekly, monthly, and annual preventive maintenance schedules.
- Maintain maintenance checklists and equipment history.
- Monitor critical spare parts and ensure availability.
- Analyze breakdown trends and implement preventive measures.
4. Production Support:
- Provide immediate technical support during production breakdowns.
- Coordinate with Production and Quality teams to resolve machine-related issues.
- Support new machine installation, commissioning, and qualification.
- Assist in improving machine productivity, OEE, and line efficiency.
5. Safety & Compliance:
- Follow all EHS and electrical safety procedures.
- Ensure proper LOTO practices during maintenance activities.
- Conduct regular safety inspections of machines and electrical systems.
- Ensure maintenance activities comply with plant safety standards.
6. Documentation & Reporting:
- Maintain breakdown reports and preventive maintenance records.
- Track MTBF, MTTR, and machine availability.
- Prepare daily, weekly, and monthly maintenance reports.
- Maintain spare-parts inventory and consumption records.
- Document root-cause analysis and corrective or preventive actions.
Required Skills:
- Strong knowledge of electrical, mechanical, pneumatic, and automation systems.
- Knowledge of PLC, HMI, VFD, sensors, and industrial control systems.
- Ability to read electrical and mechanical drawings.
- Strong troubleshooting and root-cause analysis skills.
- Knowledge of preventive and predictive maintenance.
- Good problem-solving and analytical skills.
- Ability to work under production pressure and meet breakdown response targets.
- Good coordination and communication skills.
Educational Qualification:
- Diploma, B.E., or B.Tech in Electrical, Electronics & Communication, Electrical & Electronics, Mechanical, or Mechatronics/Automation Engineering.
Experience:
- 2 - 6 years of experience in industrial or manufacturing maintenance.
- Experience in Solar PV Module Manufacturing will be preferred.
- Candidates with experience in automated production lines, electrical maintenance, or PLC-based systems can also be considered.
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