
Educational Qualification:
- B.Tech / M.Tech in Food Technology / Chemical / Mechanical Engineering
- Preferred Certifications: ISO Internal Auditor, HACCP, Six Sigma (Green/Black Belt), TPM, Lean Manufacturing
Experience:
- 15-20 years of experience in food manufacturing / food service / processed food industry
- Strong exposure to manufacturing of sauces, gravies, marinades, condiments, canned food, and base preparations
- Proven experience in leading large teams and delivering cost, quality, and operational excellence
Key Responsibilities:
1. Operational Excellence
- Maintain complete control over operating costs and unit KPIs, including:
I. Process losses of Raw Material (RM), Packing Material (PM), inks & solvents
II. Capacity Utilisation
III. Overall Equipment Efficiency (OEE)
IV. Productivity
V. On-Time-In-Full (OTIF) Delivery
VI. Operating Cost Efficiency
- Control material consumption and monitor abnormal variances of materials at all stocking points.
- Drive continuous improvement initiatives to reduce process losses, enhance capacity utilization, and improve efficiency.
2. CAPEX Planning & Execution
- Plan, implement, and monitor CAPEX projects to ensure timely completion within approved budgets and performance benchmarks.
- Oversee project documentation, validation, and successful handover for operational use.
3. Functional & Team Management
- Manage, control, and train teams in the following functional areas:
- Stores & Inventory Management - RM, PM, Finished Goods, Engineering Spares, Consumables, Miscellaneous Items
- Plant & Facility Maintenance - Preventive and corrective maintenance systems
- Production Execution - Schedule adherence, resource optimization, and process control
- 5S, GMP, GHP, GWP Implementation - Hygiene, workplace organization, and best practices
- Quality Control - Batch testing, process checks, and consistency
- Food Safety - Compliance with FSSAI and internal FSIPL standards
- EHS (Environment, Health & Safety) - Workplace safety, audits, and environmental compliance
- Production Planning & Inventory Control (PPIC) - Coordination of production schedules and raw material availability
- Plant Administrative Processes & Procedures - Documentation, SOPs, and operational discipline
- HR Processes - Manpower planning, performance management, and employee engagement
- Plant Financial Control & MIS Generation - Tracking of costs, variances, and operational metrics
- Audit & Review Systems - Maintain objective records, conduct audits, and ensure implementation of improvement actions
- Organizational Alignment - Support FSIPL's growth plan, operational efficiency goals, and strategic priorities through collaboration and execution
4. People Development
- Design and implement structured development programs for reporting managers and key team members.
- Promote a high-performance culture through regular reviews, coaching, and capability building.
5. Industrial Relations & Statutory Compliance
- Maintain sound industrial relations and a conducive work environment.
- Ensure effective liaison with government authorities and external agencies.
- Ensure completeness and validity of all Establishment Licenses, consents, and permissions as per statutory requirements.
Key Technical Expertise:
- Strong understanding of food manufacturing operations involving sauces, gravies, condiments, and ready-to-use base preparations
- Experience in filling, packaging, and sealing lines (pouches, jars, and cans)
- Knowledge of food safety systems, HACCP, GMP, GHP, and product traceability
- Proficiency in using SAP / ERP systems and data-based performance analysis (MIS)
- Exposure to OEE improvement, yield enhancement, cost optimization, and capacity utilization
Key Success Metrics:
- Achievement of monthly production and delivery targets (OTIF)
- Reduction in process losses and material variances
- Improved OEE, capacity utilization, and productivity
- Timely and successful completion of CAPEX projects
- Compliance with food safety, quality, and audit requirements
- Strong team performance and leadership development
Personal Attributes:
- Strong leadership and decision-making ability
- Analytical and data-driven approach
- Excellent communication and collaboration skills
- System-oriented, disciplined, and quality-focused mindse
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