We are looking for an Advisor/Consultant to work with TIER 1 Management Consulting firm working in areas of steel manufacturing like SMS, RMHS, DRI, and Power Plant to help their client for better manpower utilization.
KEY PERFORMACE AREA
- Timely conduct and completion of various productivity and efficiency studies (TPS, Time & Motion study etc) Projects to optimize Plant / Equipment capacity across all Plants
- Optimize utilization of resources manpower, machines, material, space and energy
Planning and Strategic Support
- Plan and define the annual targets for cost savings and resource optimization.
- Plan and commission efficiency and productivity studies across all the Plants covering all resources, processes and systems (e.g. TPS, Time / Motion Study).Conduct benchmarking studies with respect to Plant layout of competitors and other manufacturing units.
Manpower Optimization
- Review weekly reports from all Plants on manpower usage and manpower cost (Labour MIS) vis-a-vis the time and performance standards defined, identify wastages and problem areas and work with Plant IE team to take corrective action.
- Participate in discussion on the Long term Settlement (LTS) with the workmen union to finalize on the expected productivity from workers and cost repeat.
Machine and Material Optimization
- Drive optimum capacity utilization with existing capacity through special projects.
- Recommend ways and methods to improve worker efficiency on the machines.
- Review material handling and storing process and identify areas of wastage.
- Drive value stream mapping to identify bottlenecks in processes and workflows and reorganize the same to increase efficiency.
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