Posted By
Posted in
SCM & Operations
Job Code
179012
About Jobstree Consultants:
Jobstree Consultants specializes in finding and placing senior management professionals for companies across India, Singapore, UAE, Hong Kong, Malaysia, Africa & US. We are experts at finding the exact type of candidate that ranging from grass-root level right through to directorships.
Major Purpose of the Job:
Process Engineering Research Lab ( PERL ) activity:
- Hand on experience of heading Process engineering Research Lab for more than 10 years
- Capabilities of design and development and fabrication of different innovative out of box technology for lab
- Experience on END to END conversion of batch process in to continuous process including all unit process and unit operations
- Process Intensification i.e application of developed Technology for dramatic Cost /process time/energy/man power reduction and for quality/yield improvement.
- Technology scale up and implementation at plant level. Knowledge of equipment modeling will be preferred.
- Process Optimization and process engineering support to R & D and technology transfer team for fast and smooth technology transfer.
Plant Operation related activity:
- Process de-bottle necking and capacity enhancement at plant
- Calculation of exact product cost and business strategy to achieve budget target.
- Operation Trouble shooting and energy conservation at plant
- Technical evaluation of CAPEX and project conceptualization
- Process equipment design and detail engineering
- Solvent recovery optimization and effluent treatment scheme
- Selection of utility system and utility network design.
- HVAC load calculation and system design
Principal Accountability:
Process Engineering Laboratory Research ( PERL) activity :
Technology development and Process Intensification:
- Identification of critical process/ stage/operation for technology development and PI.
- Reaction study (Reaction kinetics, mass transfer, heat transfer, mixing dynamics etc) and deciding candidate for right technology.
- End to End conversion of batch process to continuous mode with flow chemistry and novel work up technology.
- Design and fabrication of prototype lab equipment OR use of developed technology (G-L, S-S, L-L, S-L,G-S-L rxn and separation technology.
- Knowledge and application expertise about different technology : Vapour - vapour reaction, falling film reactor, Microwave, Ultra sonic, Photo chemical, HSM, SM, CSTR, Spray technology, OBR etc
- Use of developed technology like micro reactor, SPDU, Simulated moving bed.
- Basic engineering and detail engineering capabilities for continuous process plant
- Cost-benefit study at commercial level application
- System scale up for pilot/plant trial
- Layout, P & I diagram
- Commissioning trial till user satisfaction.
Process Optimization and process engineering support to technology transfer team:
- Hand on experience with batch PAT like Rc1e, Multi organic synthesizer, DSC, with DOE tool for study and optimization of process.
- Process engineering package for scale up with Reaction kinetic, mass transfer, heat transfer crystallization, safety on reaction calorimeter.
- Scale up calculation, simulation of lab data with plant data by use of software like Chemcad and Dynochem.
- Design, layout, P & I diagram and suggestion for modification in plant set up in case of critical/complex reaction scale up.
Plant Operation related activity :
Process de-bottle necking and capacity enhancement at plant:
- Collection of plant data ( yield, time cycle, equipment volume, occupancy)
- Process operation monitoring and verification of data
- To find out different strategy of operation to enhance productivity/yield OR reduce time cycle and utilization of energy.
Trouble shooting and energy conservation at plant:
- Operational trouble shooting for safe, quick and smooth operation of equipment and system.
- To enhanced solvent recovery with knowledge of design, energy and material balance basic calculations.
- Performance monitoring and evaluation of utility system and ETP
- ETP related issues.
- Finding alternate energy source to reduce down energy (fuel,electricity) cost.
Technical evaluation of CAPEX and project conceptualization:
- Technical scrutiny of CAPEX demand.
- Discussion with user for his requirement
- Suggest alternative and cost effective options to user.
- To convince the user with technical evaluation of actual requirement.
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Posted By
Posted in
SCM & Operations
Job Code
179012