Plant Head - Plastics/ PVC/ uPVC
Technical Skills:
- Should have good Analytical Skills
- Having good exposure of Plastic Extrusion / Injection moulding Production Process, Basic knowledge of Tools, Dies and PLC controlled m/c.
- Sound knowledge of Critical to Quality - processes and parameters and use of Problem solving Techniques.
- Knowledge of Polymers properties (PVC Formulations).
- Able to recommend correction and improvement in Dies, ancillary equipment's.
- Exposed to Systematic Problem solving technique, i.e.
- 7 QC tool, QMS, Six Sigma or Poka-Yoke.
- Process knowledge and Planning, Troubleshooting Production accounting and Costing.
Behavioral Skills:
- Go getter, excellent interpersonal & communication skills, employee champion, ability to influence, Organizing skills, Zeal for continuous improvement and excellence are some of the mandatory traits.
- Should be creative, lateral and innovative thinker, willing to explore ideas to make a positive impact on the organizational climate.
- Seasoned in team management and effective communication skills to create cohesive relations amongst inter & intra departmental team members.
- Highly assertive to align activities as per organization objective through unsurpassed leadership qualities.
- Ability to work under cross functional team and influence them to get the desired result as per business objectives.
Required Age : 40-45 Years
Mobility - Yes
1) Job Purpose:
- To ensure monthly meet Budgeted Production and Inventory, WIP Target with optimum use of resources of Men, Machine & Material etc. and maintain IR and implement Good Manufacturing practices and Employee Growth Plan.
2) Principal Accountabilities:
Responsibility Supporting Activities :
- Productivity / Plant Operation - Strategic and tactical responsibility for implementing manufacturing strategy and strategic operational goals to exceed customer expectations.
- Responsible for improving product quality, cost and delivery, maximizing efficiency, optimising production levels and driving operational excellence
- Ensure optimum productivity / output of production as agreed with Management
- Strive for zero level rejection and ensure all regrind material is used in production.
- Control all Commercial operations Covering Stores and Purchase and that appropriate inventories are maintained
- Implement Quality Management System as per customers- requirements and business needs.
- Share all productivity initiatives successfully implemented at the plant with all other plants and interact with other plants for all initiatives harvested by them.
- Ensure Dispatches take place as per customer orders and defined OTIF.
- Ensure and Responsible production and performance reports
- Facilitates the development of individual pillars, sets benchmarks and tracks completion of pillar goals, including participation in pillar meetings, team meetings and activities.
- Provides updated information monthly to regional Manufacturing Excellence team regarding progress of WCM.
- Monitor third party business and suppliers to ensure that they are efficiently and effectively providing the needed services and supplies while staying within agreed budget.
- Manpower/ Cost Management - Ensure expenses as per the agreed Budget.
- Control and minimize labor overtime, freight and repair expenses.
- Implement cost effective systems of control over capital, operating expenditures, manpower, wages and salaries
- Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards
- Develop and manage master production schedule and operations budgets for products to directly support and ensure that the product is delivered to agreed cost, quality and timelines
- EHS - Ensure Zero accident culture in the plant for all resources i.e. Man, Machine and Material.
- Holds the responsibility of implementing new techniques/ Methods i.e. HIRA, OSHAS etc.
- Ensure that emergency as well as health and safety equipment is tested and replenished on a regular basis
- MOE - Implement - Manufacturing excellence initiative - e.g. Kaizen, SPC/SQC, TPM, Autonomous Maintenance., Poka- Yoke, and Lean Manufacturing etc
- Ensure 5 S and Visual Control System in work area
- Promote innovation culture in product and process.
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