PBOPlus - Head - MEIU

Job Description :

Location : Khatima

Designation : Head MEIU

Reported to : Chairman

Reported by : MEIU members

Job Summary:

1. Upgrade maintenance processes as per priority for effective health of all equipment

2. Ensure effective and efficient availability of all utilities as per demand of users in three businesses

Responsibilities :

- Guide MEIU teams to modify and upgrade and ready machines to eliminate repeated failures that effect quality, quantity and downtime

- Train MEIU team on the importance and impact of preventive maintenance, condition monitoring and predictive maintenance for equipment reliability and predictability

- Develop and institutionalize processes for best maintenance and best repair practices

- Keep abreast, select, absord and execute process protocols to preserve and prevent machines from declining

- Convince Management about the consequences of not following the best maintenance processes / upgrading processes

- Develop maintenance strategy for 3 to 5 years to enhance company competitiveness

- Develop a plan to introduce proactive maintenance model along with preventive and predictive maintenance

- Implement best maintenance processes and measure the financial gain which includes :

a. CLRI

b. PM

c. CM

d. PrM - Annual Maintenance

- Develop processes to train people in effective plant lubrication processes and techniques

- Carry out monthly spot checks on randomly selected PMs and repairs for quality assurance

- Make production associate aware of the fact that they are eyes and ears and hands of maintenance.

- Develop HPPT members to take over upgraded maintenance processes

- Ensure all machines have operator checklists and machine - checks are done properly

- Have the operators perform routine CLRI on equipments

Job Description :

- Prepare schedule of calendar for maintenance of machines and ensure that it is adhered 90% plus

- Design maintenance process and develop people for a breakdown free plant

- Master deep dive processes like vibrations, alignment, balancing and assembly

- Develop and certify vendors to supply spares with defined specifications and tolerance

- Develop 3T SOP for all maintenance process viz :

a. PM

b. CLRI

c. CM

d. PrM

- Prepare budget for maintenance and track expenses so that they remain with budget

KPIs :

- Breakdown percentage reduction

- Maintain budget adherence

- Maintain Cost Reduction

- People Development

- Reduce number of Quality Failures

Ideal Incumbent Profile :

Qualification : Mechanical/Electrical/Instrumentation engineer

Experience : 20-25 of total years of experience spanning at least 3 sub processes within the same domain