Manager - Manufacturing Engineering & Operations

- To design manufacturing process and implement on shop floor for 2 plants.

- Design operational resources effectively & efficiently to meet customer schedules and company objectives of Qlty., Cost, Deliveries, Development, Safety, Employee morale & Environment.

- Implement ERP (Enterprise Resource Planning) software for the manufacturing process.

Manufacturing Engineering Management

- Deciding best Manufacturing Strategy by objective study of options with data.

- Manufacturing process designing and its implementation on shop floor.

- Design and implementation of Machine Layout, Batch size decision, Production Aids and Production toolings.

- Carry out Production trials for New Business Opportunity sizes and ensure to meet Product & Process standards.

- Undertake projects for Cost reduction, Cycle Time reduction, Process Stability improvements, Kaizens, Problem solving and for reducing Customer complaints.

- Implementing ERP software for Manufacturing process in current plant and in new plant (project stage).

- Identify bottleneck operations in plant and undertake projects to balance all mfg. operations

- Design system improvement points/projects based on internal& external quality defects data.

- Undertake projects for improvements in hourly production capacity, production costs, manpower cost, rejection/ rework, wip/ FG mgt., MTTR & MTBF of machines, spares mgt., spare cost control and R&M cost control.

- Improve safety on shop floor,building safe work culture&Implementing ISO 14001, 45001 & 50001.

- Work experience in TS16949 is must.

- Must show flexibility to adapt to Japanese way of working towards planning, execution & achieving targets.

- Lead cost reduction projects and achieve company budget targets.

- Motivate mfg. team to undertake quality circles, small group activities aimed towards cost reduction, rework / rejection reduction, CT reduction, Kaizens, ergonomic improvements& Layout improvements by benchmarking other group plants.

- Introduce Low-cost automations&Enhance automations.

- Identify bottle neck operations and work toward de-bottlenecking.

- Undertake energy saving projects to enhance EHS performance

- Support entire productioncycle from PPC planning to packing stages. Effective coordination amongst PPC, Prodn, Maint, QA and other support functions to realise company goals.

- Support in analysis and CAPA implementation for resolving customer complaints

- Prepare MIS on daily, weekly & monthly basis as per company systems

- Cooperate with Business Development programs to achieve NBO plans on first time right basis

- Introduce Kanban, JIT / JIS and other lean mfg. systems

- Undertake to participate in external competitions for quality / cost improvements & Kaizens.

- Ethicalconduct in all areas of workis must.