Divisional Manager - Utilities & Facilities Engineering & Planned Maintenance

Functional reporting to: Plant Head

Desirable: B.E. Electrical Engineering or B.E Mechanical Engineering with hands-on experience in Electrical Engineering

Job Overview:

- To lead overall utilities (PM & FE) function for manufacturing location while interacting with various internal and external stakeholders

Responsibilities: Utilities & production Equipments

- Operation & Maintenance of 22kV/415 Unit MRS/Substations, 415V Generator

- Operation & Maintenance of other Electrical facilities for utility systems like, compressor, chiller, DM / RO Plant, Water Treatment Plant and ETP/STP, AHU, AC systems, UPS systems

- Liaison with Electricity distribution co. for power requirements / maintenance planning, MIDC, MPCB

- Scheduling and conducting preventive maintenance activities, (IR, TBM) and predictive maintenance (CBM)

- Breakdown maintenance / Root cause analysis and corrective actions.

- Hands on Experience in PLC, CNC, Automation & Robotics (Fanuc, Siemens, Allen-Bradly, Mitsubishi)

- Maintenance of VMC such FRD, AMS Challenger, HMC such as Mazak, Makino, and SPMS.

- ID & OD grinding such as Micromatic, Tschudin grinding and NTC Cam grinding.

- Orbital Grinding with CNC 6400 control with Rexroth servo drives for Cam shaft and Crank shaft.

- Valve finisher machines, Fine boring and Honing machines with Gehring PC based control.

- Exposure to SPM/GPM like Boring m/c, Honing with EMZ control, Hydraulic/Pneumatic Press, VMC and associated auxiliaries

- Participation in commissioning of the new machine and planning for regular maintenance

- Reconditioning of machines based on life, capacity, debottlenecking etc.

- Logic modification, Improvements as per production requirements, concept freezing for improvements and executions.

- Process review & upgradation of the process, SOPs, and OCP.

- Indenting for spares and weekly consumables requirement. Maintaining logbooks / History cards / records with respect to maintenance

- Participation in commissioning of the new equipment for capacity changes

- Monitoring equipment parameters / Energy consumption.

- Knowledge of Civil Engineering works and associated utilities project commissioning

- Budget preparation and execution, Spares Planning and Control.

Legal & Environmental compliances

Technical/ Functional:

- Knowledge about automotive industry best practices related to Productivity, Quality, Delivery, Cost and Safety.

- Greenfield project experience

- Hands-on experience in utility, Civil & Machine maintenance. Energy Management using renewable and non-renewable sources

- Good experience in design engineering, Installation, Commissioning of utility equipments & Production machines

- Operational and troubleshooting knowledge of utilities viz. compressor, chiller, DM / RO Plant, - Water Treatment Plant and ETP/STP, AHU, AC systems

- Maintenance of Robots, AGV, of different make.

- Vehicle testing dynos with PC based control.

- Expertise in Mechatronics (Mechanical/Pneumatic/Hydraulic)

- Knowledge of IOT, SCADA and Andon System

- Good understanding of all applicable standards/ regulations and their application

- Well versed with SAP system.

- Should be well conversant with ISO 9001,14001 and 18001/45001 system. Certified internal auditor of QMS and/or OHSAS system will have added advantage.

- TPM awareness- JIPM -TPM system Implementation

- Expertise over IT tools like Excel, Power Point etc.

Behavioral:

- Effective communication with teams and seniors.

- Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule.

- Willingness to take initiative as per his organizational objectives and KPI.

- Willing to work in Shift as per requirement.

- Excellent problem-solving abilities