DGM/Senior Manager - Process Quality - Product Based Firm

DGM/Sr. Manager - Process Quality - For a product based European MNC

Purpose of Position:

To ensure the quality of the product during manufacturing by adhering SE systems and processes.

Key Responsibilities:

- Responsibility for the In Process Quality Control related activities are as under.

- Daily/Weekly tracking of MDR/NQC at cell and sector levels.

- Monitoring and updation of Cp/Cpk for critical processes.

- Drive FMEA alongwith CFT for current and new processes

- Perform RCA workshops along with CFTs for top contributors in MDR/PRR/NQC on weekly basis.

- Periodic validation of all PY/JD implemented through PQCP/PFMEA are in good working conditions.

- Ensure no deviation in methods/processes in assembly lines.

- Addressing line issues as soon as they occur and ensure timely response.

- Responsible for containment and corrective actions for all field and inhouse failures (PRR/MDR/NQC/ line issues).

- SPOC for Daily/weekly/monthly Quality MIS.

- Responsible for Calibration of all measuring instruments.

- Implement and maintain IMS for Quality

- Responsible for Directive 32 implementation and follow up (Line audits)

- Weekly review with stakeholders to line up actions for critical issues found in PRR/MDR/NQC/Line audits.

- Workload management of line quality leaders.

- SPOC for certification audits like CCC, UL, Global, Etc.

- Escalate critical line issues to process robustness team on weekly basis and get the actions to implement where ever needed.

- Update of Defect library accordingly Participate in field failure analysis and take necessary actions in the manufacturing line if the root cause is related to manufacturing.

- Surveillance / Reliability Test failure analysis

Relationship:

- Production

- Industrial

- Technical / design

- Supplier Quality

- Customer Quality

- Planning

- Global team

Measure of performance:

- Product Performance at customer end (OQP)

- Process performance (MDR / NQC)

- Process robustness (RPN)

- G8D/I2P Effectiveness

- Quality clearance lead time

- Making of effective Quality plans for process

- Effective implementation of right measurement methodologies for all the existing, new processes

- IMS compliance

- SPS

Background and Skill:

- BE/BTech in Mechanical Engineering with experience in process and outgoing Quality Control in engineering / manufacturing industry.

- Exposure to Welding (Resistance, MIG/TIG), assembly, torque, molding, stamping, electrical and mechanical testing processes).

- Six sigma - Green Belt will be preferred

- 8D / A3, Problem solving methodologies

- GD&T, Inspection methodologies & Calibration

- PFMEA & Control plan

- Excellent communication, convincing & Presenting skills

- ISO 9001:2015, TS-16949(Preferred Internal Auditor)

- Well versed with Quality Module of SAP

- Effective Team Management

Personal Trait Profile:

- Results oriented individual who seeks responsibility and has a propensity to solve problems and drive the change.

- Candidate should possess effective team management skills

Scope and Impact of Position Responsibilities:

This role will have a tremendous impact on upstream flow as it drives Quality & customer satisfaction.