AGM/Senior Manager/Manager - Quality Control - Manufacturing

Designation : AGM / Sr Manager / Manager - Q.C ( Q. C Head).

Location : Silvassa (Dadra & Nagar Haveli)

Client : Fast Growing Oil and Lubricant Manufacturing Industry

Education : Phd or M.Sc

Experience: M.Sc with 15 - 20 Yrs Experience in Oils / chemicals / Pharma API or Phd candidates would be preferred with similar experience.

Salary : 15 to 20 Lacs PA based on experience and qualification

Client Profile :

Company's Specialty Oil business established in 1969 with the technical know-how from Sun Oil Company (USA) is a pioneer and largest producers of Transformer Oils in Southeast Asia. The division has five diversified product lines - Transformer Oils, White Oils & Liquid Paraffins, Industrial & Automotive Oils and lubricants, Rubber Process Oils and Ink Oils.

In the year 2007-08 Company established a strong foundation for Automotive Lubricants under a license agreement with ENI of Italy to manufacture and market high-end automotive and specialty industrial lubricants under the reputed - AGIP- brand in India

The company had two manufacturing facilities located at Navi Mumbai and Silvassa, Both the factories are state of the art Blending plants with advanced SCADA controlled systems and carry accreditations of ISO 9001 - 2008, ISO 14001- 2004, OHSAS 18001-2007 certifications.

The company 4th largest manufacturer and marketer of transformer oils globally.

This leadership position is the outcome of continuing product development through its Research and Development activities..The newly established R&D Center at Navi Mumbai and the laboratory have NABL accreditation (ISO / IEC 17025-2005) and is also recognized by Dept of Science and Technology & Dept of Scientific and Industrial Research of Government of India as an active R&D facility with special benefits.

Company is a preferred supplier to over 75 % of its customer base. It also has a very strong presence in international markets which is spread across all the 5 continents in more than 80 countries.

The total product range across the 5 major product categories has in excess of 300 different types of oils that cater to specific needs of different industries for varied applications.- Based on such a strong product portfolio,, Company has indeed emerged as the leader in specialty mineral oils in India.

Job Description :

- Ensuring all RM/ PM/ Intermediates/ FG are tested and approved as per the relevant specifications.

- Ensuring that all process quantifiers are tracked and monitored for compliance level across the section/ plant.

- Ensuring complete in process quality control and continuous improvement in process capabilities during manufacturing of products & intermediates.

- Responsible for conducting the root cause analysis of quality failures like NCIP/AWD and implementing corrective and preventive action to control such deviations in future.

- Responsible for devising systems, process changes through DCR (Design Change Request) for qualitative improvement in productivity and for reducing rate of rejections.

- Responsible for detailed analysis of all type of product and packing customer complaints received from different territories of India (complaints from customers and/or end customers) by using TOPS 8D.

- Responsible for leading & developing the team of officers to ensure adherence to quality standards and achieving total quality control in all operations.

- Conducting periodic vendor audits and coordination with vendors to monitor the quality of the incoming materials & recommending product/process improvements to enhance quality and comply with quality standards.

- To check compliance against different SOP (Standard operating Procedures) & WI (Work Instructions), to analyze the gap between the existing procedure/practice and standard, to bridge the gap by raising alarms & implementation of proper CA/PA.

- Responsible for resolving various quality issues and critical issues related to production and materials through problem solving techniques like Why-Why analysis with usage of suitable statistical tools.

- Lab equipment maintenance and Dealing with machinery suppliers and other service contractor.

- Monitoring and procurement of consumables and critical spares.

- On the job training of subordinates, guiding and correcting them for improvisation of their performance.

- Ensuring safe work practices in day-to-day laboratory activities by adhering to PPE's usages of the personnel and monitoring the work permit system.

- Responsible for arranging field samples for new customer for purpose of trials

- Visiting customer sites as & when required to address quality issues

- Upgrading the products & customizing products as per needs of customers

- Cost optimization & formulation efficiency.

- New raw material evaluation to seek cost advantage in existing formulations

- Consumption of old inventory

- Ensuring compliance to ISO 9001, ISO/TS 16949, ISO 14001 and OSHAS 18001

- Review of process flow diagrams, FMEA and Control plan

- Preparing APQP, PPAP & conducting MSA & SPC studies

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