Manager/Senior Manager - Manufacturing Operations - Automobile Sector

Manager / Sr. Manager - Manufacturing

Key Deliverables : Part Cp-Cpk for critical process and product specification more than 1.67 as per Customer Due Date.

Responsibilities :

- Establish capable and stable Processes within Customer tolerance time

- To study and evaluate new process for same type of product/part

- To design a new process

- To plan and procure new equipment for newly designed process

- To prepare layout for newly designed process

- Monitoring the existing process for cost and stability

- Identifying and monitoring critical controls of existing process for stability

- Study and evaluation of new process for same type of product/work

- Calculation of cost - capability of new process

- Gathering information for stability of new process

- Preparing templates for process selection

- Preparing P Diagram / FMEA / Controls for new process

- Development of new machine/ equipment / process as per control plan - with POKAYOKE

- Evaluation of actual results against predicted

- Fine tuning the process to achieve capability / stability.

- Establish the process by following PPAP.

- Monitoring the new process for cost and stability, develop alternate process

Knowledge :

- Reading of part drawing- Engineering drawings

- Understanding of tolerances and dimensioning , fits

- Basic knowledge of process required for producing filters

- Basic knowledge of fixtures, materials , cutting tools'

- Knowledge about the industrial automation and controls.

- TS 16949

- PFMEA / Control plan, correlation,

- SPC

- Heat treatment, surface treatment, leak testing

- Operations like blank, drawing, bending

- Process automation, principles used

- Assembly line setup for new machines

Qualification : BE/B. Tech (Mechanical)

Experience : 11-15 yrs in automobile sector