Manager – Operations (Chennai)

Scope: Overall operations management for multi customer Chakan plant

Education: Bachelor of Engineering or Higher

Experience:

- Requires 10-12 years experience.

- Preference will be given to the candidate from the automotive / manufacturing industry background.

- Excellent communication skills including English, Hindi & Marathi.

Job Specific Comments:

- Quality of the products manufactured are in line with customer and Lear requirement and standards.

- Define, implement, sustain and improve systems and procedures for operations and ensure working is aligned to it.

- Define short-term and long term objectives and targets in line with company overall direction with plant manager.

- Define the key performance indicators in line with company and quality policy.

- Continuously improve the processes for better performance on QCDSM. To get the schedule from planning department, decide production plan and allocate manpower accordingly.

- Planning, Budgeting and monitoring resources needed and keep it current with the changing environment.

- Co-ordination and healthy working with other departments.

- Validation of new processes and releasing for regular production

- Utilize the resources available to the fullest capacity.

- Plan production schedules for various sub activities.

- Ensure capacity utilization for the scheduled up time.

- Continuously improve upon the performance indicators to achieve the targets defined.

- To work to achieve FTY, DPPM & 5S goals/targets.

- Continuously try to improve productivity.

- Motivate, train & guide the workforce.

- Training to operators & contract workers.

- Define the targets per operator & motivate them to achieve the same.

- Generate the awareness of the non-conformities of the product & process amongst the operators.

- Actively participate in Continuous improvement activities.

- To maintain healthy atmosphere on the shop floor.

- Inculcate and maintain culture of discipline amongst the work force.

- Maintain high order of 5S on shop floor.

- Adhere to the systems and procedures laid down (this includes-code of conduct, quality procedures, system related procedures)

- To ensure that following activities are online:-

- Consumption/use of material as per BOM.

- Generation & release material requisition to stores based on the production plan.

- Proper records of all rejections (line rejection, customer rejection & salvage ) are maintained.

- Booking of all the products produced in the QAD / ERP.

- To fulfill TS 16949 requirement for production department.

- Quality of production through first piece inspection and confirm quality before production starts.

- Rejection for process and vendor and get approval form Quality head before scrapping in system and physically and salvage for OK material in rejected frames.

- To ensure DPPM, CPK within the specified limits.

- Follow up with inter functions like planning, quality, store, dispatch, purchase, engineering, maintenance for related issues.

- D-3 rejection & rework monitoring and system entries.

- To plan for the shortfall at the end of shift due to shortages of material.

- To generate, approved and submit to HR, the overtime records on daily basis.

- To give the requirements of consumables to purchase.

Kindly send your resume to punecorporatehr@lear.com